SMD X-Ray Scanner OC-SCAN®CCX.3
Self-sufficient – simple – fast

Component count in 10 sec.

Plausibility check

Scan of drypacks

Quad count mode

OC-SCAN®CCX.3
Component count within 10 seconds

Automatic component recognition and artificial database intelligence

The full-automatic OC-SCAN®CCX mixes the unknown components and detects the correct parameter setting – without external databases or a cloud. The articles are deposited subsequently with the corresponding data in the building part library.

Counting with high volume packaging

Big building parts in high volume packaging within a reel are difficult to count, because the separation of the single component in the picture is no longer possible due to the parallel effect during the image recording. The newest counting software generation was specifically optimized for this problem and delivers superior counting results.

Group counting

OC-SCAN®CCX enables the assignment of counting results to a category or an inventory.  An integrated administration tool is provided that allows marking a category as finished or setting deadlines for its validity. Also included is a reporting tool for creating summary reports of all group counting processes.

OC-SCAN®CCX.3
Plausibility Check

When the counting algorithm is reached, several factors are examined in the plausibility check: Is approximately the same number of building parts in each sector? Do all building parts in the reel have approximately the same size? Are they approximately at the same distance?

This is evaluated in a stoplight mode (green, yellow and orange) and provides an overview of the counting exactness of the result. If the results are marked up in yellow or orange, the operator decides through a visual check whether the counting of the components was performed correctly. If required, he corrects the result or repeats the process. The threshold values of the stoplight function can be determined by the customer according to their own needs or exactness requirements.

The plausibility check is the prerequisite for the integration of the OC-SCAN®CCX in a full-automatic storage system without manual operation.

OC-SCAN®CCX.3
Drypack

When counting the reels in MSL packages, it is not the packaging that represents a problem, but the silicate bag with drypack, which is often welded to the reel. This produces a clear reflection in the X-ray image and may greatly interfere with the image analysis.

A special software feature that recognizes the obstructions in the image uses a corresponding algorithm which allows a precise counting result.
The counting software is very robust. The counting results are correct even if the drypack is directly placed on the building parts!

OC-SCAN®CCX.3
Quad Count Function

Counting is possible for up to four reels (7’’) during ONE process within less then 20 seconds. Each result is verified individualy through the plausibilty check.

The operator can inspect each single image and accept it. The correct classification of the counting results to the corresponding reels is ensured by barcode crosschecking.

OC-SCAN®CCX.3
Our USPs

  • Component count within 10 seconds
  • Quad Count
  • Drypack
  • Plausibility Check

Software Features

SMD Röntgenscanner CCX3

Top Features

  • SMD X-Ray Scanner with intuitive usability
  • Automatic component recognition – Automated parameter setting and counting of unknown components
  • Intelligent database onsite
  • Verification of results through plausibility check; a prerequisite for automation
  • Counting of component chains: new software counts with the highest precision big building parts in high volume packaging
  • Drypack: special software function recognizes interference factor and the evaluation is only directed at the building parts
  • Quad-Count: Fourfold counting, we count four bundles in 20 seconds with a scan
  • Stick & Trays: high precision counting in < 10 seconds
  • Order counting (exact use per order)
  • Inventory mode
  • 2D inspection for electronic components and assembled circuit boards
  • Individual solutions

SMD X-Ray Scanner OC-Scan CCX.3 – Technical Data

  • Count precision: > 99.9 %
  • Counting time: < 10 seconds
  • Object size: 70 x 75 x 220 (L/W/H)
  • Roll diameter: max. 38 cm (15‘‘)
  • Roll height: max. 10 cm
  • Component size up to 01005
  • Storage space: 0.64 m²
  • Weight: 360 kg
  • 230 V, 50 Hz, 16 A
productronica-oc

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Conclusion of the CCX users

Correct and permanent inventory knowledge – solid production planning – delivery on time to customers – simplified administrations